This nia reference tool provides data needed for almost every type of mechanical insulation estimate. We offer the broadest range of insulation solutions engineered for the most demanding industrial applications. The following resources are designed to advance your business and increase your industry and technical knowledge. Nia is committed to industry advancement and offers access to a variety of training opportunities and online tools for nia members and nonmembers.
North american insulation manufacturers association naima 3e plus 2. Thermal insulation handbook for the oil and gas industries addresses relative design, materials, procedures, and standard installation necessities for various oil and gas infrastructure such as pipelines, subsea equipment, vessels, and tanks. To help pipe insulation contractors, engineers, and facility and plant professionals stay up to date, naima has developed literature detailing pipe insulation codes and standards. Extra margin must be taken on insulation thickness as sometimes conducting heat transfer through insulation may become higher than convective heat transfer due to air on outside wall of insulation.
Fluid operating temperature range and usage f insulation conductivity. This handbook of thermal insulation design economics is a manual presenting both the theory for determining the economic thickness of insulation and tables for determining the thickness based upon installation conditions. The tiac mechanical insulation best practices guide is made up in different sections, focusing on specific areas of the industry. Spec breaks a line code changes every time any element in the code changes ie 3aarx304l ss1f 3aarx304l ss at the point where the fluid has cooled enough to. Introduced in 1954, armaflex is the market leader in highperformance, fiberfree, closed cell elastomeric foam insulation for hvac, plumbing and refrigeration applications. Standard guide for measuring and estimating quantities of insulated piping and components. Isover offers a wide range of tech pipe sections in glass wool, stone wool and ultimate to adapt to different temperatures and needs of industry pipe insulation. Insulation used is glass mineral wool with thermal conductivity for that temperature range of 0. There are a myriad of standards and codes relating to both insulation and the broader built environment. If more detail is required, it is suggested that bs 5970 code of practice for thermal insulation of pipe. The insulation handbook, my third book, explores a full range of insulation materials and methods in one complete resource. Industrial pipe insulation and metal layout handbook. All unfaced isover pipe sections are noncombustible. Isover tech pipes sections can normally all be usedwithout support structures and have a benefical length of 1.
Also known as the insulators bible, this handbook is the standard instructional aid for professional insulators. Today, armacell also makes thermoplastic materials, covering systems, noise control products and specialty foams for a multitude of industrial, transportation and athletic applications in its six north americabased manufacturing facilities. A mechanical insulation energy audit can show how mechanical insulation can save energy, reduce greenhouse gas emissions, and save money. They are ideal for a full range of applications and temperature ranges, from cryogenic to hot pipes in power plants. Thats the insulation contractor securement numbers game. The guide leads you through solutions for external, separating and internal construction elements and is split into two sections applications and products. Fiberglass pipe insulation is high temp resistant and perfect for use on iron, copper and pvc pipes in high temp areas such as power plants, industrial facilities and commercial spaces and also on in homes with gas or oil boilers. Thermal insulation handbook for the oil and gas industries addresses.
Owens corning metric fiberglas pipe insulation is molded of heavy. Fiberglas pipe commercial insulation owens corning. Condensation control calculator this calculator estimates the thickness of insulation required to prevent condensation on the outer surface of an insulation system energy calculator. Great learning guide for new insulators simplified instructions, drawings, charts, math facts and an in depth glossary a great reference guide for all insulators. Foamular xps pipe insulation installation guidelines 2. Banks industrial group provides turnkey insulation service for industrial pipe systems including new construction, retrofit and repair work.
Manufacturer of pipe supports, pipe saddles, and leading supplier of insulator tools and equipment. The isave team offers highly skilled, safety trained, drug tested, and ready to work employees who can perform all tasks relating to mechanical insulation in your facility. How to use app by default the app is set to 9 x 112 pipe insulation 1. Economic thickness for industrial insulationasm metals handbook, corrosion volume, asm international. Cini acts as the insulation focal point for principals, insulation companies, material suppliers, consultants, branch organizations, training institutes and also governmental organizations such as the ministry of economic affairs. The system comes readytouse, loaded with a database containing productivity factors you can use or easily modify for each product application according to the construction environment. As a part of efforts by the department of energys advanced manufacturing office to improve the energy efficiency of the u.
Mechanical insulation minimize heat flow isave team. Thermal insulation handbook for the oil, gas, and petrochemical industries. In order to describe all the complexities of thermal insulation a large volume would be required. Nia members receive significant discounts for all training programs and exclusive access to additional resources.
Minimum distances between insulated pipes dimensions in mm. Now we have to find out required insulation thickness. Overall employment of insulators is projected to grow 5 percent from 2018 to 2028, about as fast as the average for all occupations. Examplespp1 a specification covering the materials and joining methods for pvc plastic pipe insulation code thickness of insulation inches type or insulation specification example f fiberglass. The 500 page text contains over 140 illustrations along with a resource guide to facilitate correspondence with the product manufacturers of the materials discussed. Standardization institute for insulation in petrochemical industry, process industry, power plants, lng terminals etc. Energy calculators industrial insulation sales pipe. Cellular, granular, and fibrous insulations are produced in these forms. Dec 07, 20 pattern layouts for insulation workers pattern layouts for insulators and sheet metal workers. Fiberglass pipe insulation, by owens corning and johns manville, is for use on hot, cold, concealed and exposed piping in commercial building, industrial facilities and process or power plants. Thats why computability got together with mechanical insulation contractors and created mike, mechanical insulations key estimator. Owens corning ssl ii with asj max fiberglas pipe insulation is molded out of heavy density resin bonded inorganic glass fiberglas that come in onepiece, 36 914mm long, hinged sections.
But, to make money at it in a competitive environment, you have to start with an accurate takeoff and estimate. Below is a list of some helpful tools and calculators. Handbook of thermal insulation design economics for pipes. Cini international standard for industrial insulation. Process industry practices insulation pip ineg insulation design guide. Today, armacell also makes thermoplastic materials, covering systems, noise control products and specialty foams for a multitude of industrial, transportation and. This calculator estimates the performance of an insulated horizontal piping system given the operating temperature, the ambient. Fiberglass pipe insulation is designed for application temperatures from 0 f to 850 f 18 c to 454 c. Bs 5970 code of practice for the thermal insulation of pipework, ductwork, associated equipment and other industrial installations minimum pipe insulation thickness. Rigid boards, blocks, sheets, and preformed shapes such as pipe insulation, curved segments, lagging etc. Standard guide for measuring and estimating quantities of. The insulation is tailored to fit for copper and iron pipe applications.
With the continued increase in available natural gas ready to export especially lng and the definition of deepwater changing every year. Foamular xps pipe insulation installation guidelines. Consequently, this handbook has been produced as a reference for common practice in south africa. This program calculates heat lossgain on hot or cold piping and equipment and determines economic thickness of industrial insulation, providing payback and savings data as well as co 2 emission reduction data. In top bar click on pipe size box to change pipe size of insulation that you are working with 1236. King ron king is a past president, and honorary member, of the national insulation association nia, the world insulation and acoustic organization and the southwest insulation contractors association. Industrial insulation johns manville is the leading manufacturer of thermal insulation solutions for high and lowtemperature industrial applications. Isover mineral wool pipe insulation solutions are the perfect choice to address all of these requirements providing thermal, sound insulation and fire protection within a single product. The cini manual is a reference book intended for anyone professionally involved in industrial insulation. The official title of the manual is insulation for industries.
The document will be updated on a timely basis, to maintain a current reference point to assist in system design, material usage. Johns manville is the leading manufacturer of thermal insulation solutions for high and lowtemperature industrial applications. Each of our solutions provides unique features and benefits to ensure you have consistent performance that. Throughout the world, the standard of cini committee industrial insulation is used when thermal insulation work needs to be engineered and carried out. Pipe section insulation preformed to fit in two halves round cylindrical. A guide to the estimate time to freezing for water in an insulated pipe ronald l. Installation manuals download armacells current installation guides for tips and instructions for installing armacell foam and other insulation products. The insulation estimators handbook contains valuable technical information for estimating insulation, as well as formulas and conversions, information on insulation accessories, and technical variables of an insulation project. Our insulation handbook is a quick reference guide to ensure you chose the right insulation solution for the job. Thermal insulation handbook for the oil, gas, and petrochemical. Calculation of insulation thickness for pipes the piping. The cini manual is a standard for insulation companies, industrial companies, their staff and consultants to achieve optimal quality of insulation systems. Pipe insulation codes and standards for professionals. With the continued increase in available natural gas ready to export especially lng and the.